by {0}
logo
Zhangjiagang Wanrooe Machinery Co., Ltd.
Main categories: Plastic Shredder Machine; Plastic Crusher Machine; Plastic Pulverizer Machine, Plastic Pelletizing Machine, Plastic Washing Line
Ranked #3 on-time delivery in ConveyorsSupplier assessment proceduresTotal staff (37)Finished product inspectionODM services available

 

  Rubber  

   1 / Rubber Size Reduction

                                                         
 
   Process Overview:

     reversal times , extend the motor serving life . Hydraulic arm is installed on the hopper to forcibly press the recycled material into the cutter
     though the hydraulic arm . With various cutter , two shaft shredder surfaces welding alloy steel materials ,surfacing high alloy steel materials ,re
     movable head ,ect.
     In both cases these shreds are discharged by a conveyor belt and transferred to the next Rubber Crusher . This step is to make the material
     into pieces of about 5-15mesh. This step helps to separate the tire rubber from the steel. A combination of cross belt magnetic separators and
     magnetic drums helps to split the various factions at this stage in the process. During metal separation we can take out about 99% of the total
     steel content. The steel free granule can than be packed and used as refuse derived fuel or transferred to the granulating process.
 
   Granulating and Milling:

      After shredding and steel wire separation the tire shreds will be transferred to the granulation process. For granulating of the rubber shreds
      we are using our heavy duty Miller .Throughout this process the crumb rubber with particles 5-15 mesh is processed into 40-80 mesh.
     Due to the increasing number of cars and trucks all over the world, used tires are available in large quantities at very low cost. With a bit of
     clever recycling, you can get a whole lot out of used tires: granule in various sizes, steel and profit. The sales income naturally depends on the
     quality of the output material a process that is as efficient as possible. WANROOE designed a system dedicated to tire recycling, which
     ultimately produces very high-quality materials for recycling. Final products could be either shreds for thermal recycling, predominantly in the
     cement industry and crumb rubber of about 5 mm size used in various applications. 

   Shredding and metal separation:

      The first step is the newly developed WANROOE Debeader which can take out two pieces of thick steel wires around the tire bead . The main
      purpose is to protect the blades of the Two shaft shredder and the Crusher Crusher.
      Two shaft shredders can cut the tire into rubber pieces (50*50mm)or bigger size rubber pieces which is easier for following process . Two
      shaft shredder has very kinds of equipment specifications ,can be custom-made. It has dual drive :large torque ,lower speed,easily to reach
      differential by individual control . As secondary shredding , it could reversal individually and increase the 15% capacity ,lower the motor 
 
 
 
                                                         
 
 
 
 
  
 

  Plastic Rotomolding

                                                                                             
 
   Process Overview:

     Rotational molding, also known as rotomolding, rotocasting or spin casting, is a molding process for creating many kinds of mostly hollow items.
     More than 80% of all the material used is from the polyethylene family.
     Typical products created in a rotational molding process include large volume water tanks, children playgrounds, barricades and traffic cones.
      A heated hollow mold is filled with a charge or shot weight of material, it is then slowly rotated causing the softened material to disperse and
      stick to the walls of the mold. In order to maintain even thickness throughout the part, the mold continues to rotate at all times during the
     heating phase and to avoid sagging or deformation also during the cooling phase.

 
                                                          
 


   Typical challenges in recycling:

      Due to the large volume of most parts a two stage shredder granulator combination is commonly used when recycling rotomolded products such
      as water tanks. In this case the  shredders with their increased hopper volume are very well suited. Granulators of the PP、PE、PET series can
      be used as a single step solution or second stage grinder as well.
      The pulverizers of the PNMP series play a very important role in the rotomolding process.
      Firstly they are used to create the necessary powder from the virgin Polyethylene pellets. Here a screening machine is used to create the right
      size, distribution and flow rate needed in the rotational molding process. Further they can be used to create powder from regrind of recycled
      parts to be reused in the rotomolding process.
 
                                                              
 

   

  PLASTIC RECYCLING

   1 / Plastic Film Recycling Pelletizing

                                                  
                                       
                                                                                       

 
   Process Overview:

     Thermoforming and film blowing are processes in which generally thin products are created mainly for the packaging. Common products include
     shopping bags, packing film, agricultural film, food packaging as well as thicker thermoforming parts for the automotive industry or in household
     articles such as fridges or bathtubs.
     In the thermoforming process a plastic sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to
     create a usable product.
     The film blowing process basically consists of a extruding a tube of molten thermoplastic and continuously inflating it to several times initial
     diameter, to form a thin tubular product that can be used directly, or slit to form a flat film.


   Typical challenges in recycling:

     For the in-house recycling of scrap from both processes the granulators of the PNHS, SJP and PNSP series are commonly used. The ground
     material is then conveyed by a blower system to a storage location or processed in an extruder to create pellets that can be reused.
     In thermoforming or sheet extrusion applications inline recycling solutions are a very efficient solution, here the skeletal waste or edge trim
     created in these processes is ground directly next to the machine. The granulators of the GRF series fitted with roller feeding devices are used
     to automatically feed the material and offer an optimal solution in these cases. These granulators are based on the GSC series and are
     soundproofed compact machines.
     For offline recycling a shredder/granulator combination is commonly used, when using a shredder it is possible to grind complete film bales, rolls
     or loose film.
     Used thermoformed and other film products are commonly found in post consumer waste and can be processed with WANROOETECH  
     equipment as well.
 
                                                                                      
 
                                                                               
 
 
 
 

   

    2 / PET Recycling line

                                                  
 
      WANROOETECH provide a wide range of standard and bespoke plastic crushing and washing systems to meet the ever changing and
      demanding requirements of a modern recycling environment. The systems are capable of processing a wide range of plastic materials with
      varying levels of contamination including extremely heavy contamination such as PET bottles and milk bottles/ PE bottles.The whole production
      line is easy to operate, efficient and low energy consumption.
 

   Specifications

 

                                                                               SYSTEM  LAYOUT
                                                          

                                                                     
                                                                      Equipment Characteristic 
 
Capacity    300-2000 kg/h

 

 

PET Bottle Grade  

Applications Suit for recycling Waste PET bottles, include Water bottles, Soft drinks bottles, Oil bottles,PE bottles/Milk bottles, PP bottles, etc.
Specification The PET bottles Recycling Line is mainly composed of Single Shaft Shredder/Plastic Crusher, Helix Loader, Per-washer, Label Removing Machine, vertical Dewatering Machine, Dryer and other equipment.It is suitable for handling PET bottle. Material will be processed by label removing, crushing, washing, dewatering, and drying. The humidity of final output could be within 2%.The whole production line is easy to operate, efficient and low energy consumption.
After-sales Service WANROOETECH  have a experienced installation team to provide professional installation guidance and training support.
 
 
 
 
 
 
 
 

3 / Plastic Film Recycling Line


                                                                     

WANROOETECH provide a wide range of standard and bespoke plastic crushing and washing systems to meet the ever changing and
demanding requirements of a modern recycling environment. The systems are capable of processing a wide range of plastic materials with
varying levels of contamination including extremely heavy contamination such as oil based substances and agricultural waste. The output
material can be applied for granulation, blow molding and blowing?injection. The whole production line is easy to operate, efficient and low
energy consumption.

 

 

Specifications

 

 

                                                                             SYSTEM LAYOUT

                                                                             
                               
                                                                      APPLICATIONS
                                                           ( Suitable for but not limited to)    
                                                                       
                                                                            OUTPUT
 
 
Plastic Film
(The humidity of final output within 5-10%)
Semi melted Plastic granules
(The humidity of final output within 2%)
Full melted Plastic granules
(The humidity of final output within 2%)
 
 
 
 
 
 
 
 
 
                                                   
                                                        

 

 

 

 

 

 

  

                                                   EQUIPMENT CHARACTERISTIC

 

 

Capacity 300-2000 kg/h
Application Suit for recycling PP/PE/PA waste film, Post consumer film, Food contaminated film, Garbage film, Agricultural film, Mulching film, Greenhouse film, PP woven bags etc.
Specification The production line is mainly composed of Plastic Film Shredder/ Plastic Film Granulator, Friction Washer, Sink Floating Tank, Horizontal Centrifugal Dryer, Squeezer or Squeezer & Agglomerator. The whole production line is easy to operate, efficient and low energy consumption.
Output Type
 
●  Material will be processed by crushing, washing, dewatering, drying. The humidity of final output could be within 5-10%.
●  Material will be processed by crushing, washing, dewatering, squeezing & aggregating. The humidity of final output could be within 2%.
After-sales Service WANROOETECH have a experienced installation team to provide professional installation guidance and training support.

 

 

 

 

 
 

   4 / Squeezing&pelletizing Line

                                                                                         
 
   Process Overview:

      Plastic film is valuable secondary resources in recycling market, recycled film can be used to produce wide range of products.
      The waste plastic film to be processed can be in different conditions in terms of humidity, contamination, form. The plastic film in recycling market
      are basically divided into the following families:
      Agricultural film (including greenhouse, mulching,, tunnel and banana film)
      Post-consumer film (including film from landfills and selective collections)
      Post-commercial and post-industrial film (including material 100% stretch)

      For the film recycling industry, GET RECYCLING offers a series of well developed recycling lines for
      the efficient recycling of all kinds of film materials.
 
                                                                   
 
 
 
 
 

  

  E-waste

   Introduction

     The fridge recycling line is mainly applied to the crushing, separation and recycling of fridges, whose Freon and compressor have been removed.
      As beingcontrolled by PLC system, the fridge recycling facility is being real-timely monitored. The fridge recycling facility is being real- timely
     monitored. The features include low energy cost, large capacity, great cost effectiveness, low maintaining cost, good product quality, and so on.

   Specifications

    System Layout
                                                                                         
                                                    The scrap metal of iron, plastic and other impurities can be separated effectively
 
 

    Imported wear-resistant steel, life guarantee, cracking refrigerator more than 80 thousand

    - Low energy consumption.
    - Dismantling and recycling capacity of Waste Refrigerators: 50-60 pcs / hour; 80-100 pcs / hour.
    - Material separation efficiency: Iron recovery is greater than 98%; Plastic recovery rate is greater than 98%;
      Foam recovery rate is greater than 95%.
    - The bulk density of the iron group: more than 0.7T/Cubic metre, the broken material of uniform size, good stripping effect.
    - Foam volume reduction ratio 1:7.
    - Especially suitable for tearing large size refrigerators and freezers.

    Production Safety

   - Material and dust and exhaust, respectively, supporting independent ventilation system,
     is conducive to environmental protection and safety in production.
   - The production line can be operated remotely and monitored in real time according to customer requirements.
   - Production lines are simultaneously broken and recycled for freezers.

 

 

   

  Hazardous Waste Disposal

  1 / Hazardous Waste Disposal

     The hazardous waste shredder from WANROOETECH is suitable for processing hazardous wastes, industrial wastes, chemical wastes, paint
     buckets, batteries, oil filter and the other type industrial wastes. There is multiple sealing for cutting chamber and power supply device and it is
     good sealing and corrosion resistance. As per customer’s requirements, it could use stainless steel for the cutting chamber. The blades are made
     with high strength alloy steel which has strong abrasion resistance and high strength. So the service life for the blade gets longer. The screen is
     removable and it is easy for maintenance. With the screen, the output size of the material could be controlled and reach different customer’s
     requirements for the output size. There is a special and professional design about anti-corrosion, anti-leakage and anti-explosion for the shredder.
     In order make sure the security and sealing from feeding material to shredding, the shredder is equipped with nitrogen and carbon dioxide fire
     control system and safe protective gate.

   

   Specifications

                                                 APPLICATIONS
Metal Chemical Barrels ▏Plastic Chemical Barrel ▏Sprayer ▏Household Hazardous Waste 
                                 Liquid and Solid Waste Mixture ▏Lead-acid Batteries 
 

   

   Equipment Characteristic

 

Application Suitable for processing hazardous wastes, industrial wastes, chemical wastes, paint buckets, batteries, oil filter and the other type industrial wastes
Feature ●  The blade adopts imported alloy steel
●  Multiple sealing structures, anticorrosive wear-resisting
●  Professional fire protection system, safe and reliable
After-sales Service Installation & Debugging : By professional senior engineers responsible for equipment installation and debugging to qualified, acceptance of the equipment into the production status.
Service Hotline:In order to ensure the factory normal operation, 7 x24 hours can immediately contact to our service engineer to deal with emergency situation at that time, make your company caused by outage loss to a minimum.
Adequate spare parts inventory:In order to reduce the cost of customer parts inventory, and provide better and faster service, the machine's standard parts, we can be provided quickly.
Professional Technical Training:In order to ensure that your engineers can correctly grasp equipment performance, operation and maintenance procedures, in addition to the normal installation and on-site technical training, we also could be hold the professional training meeting that good for the consumer's worker control technology faster.

 

 

 

 

   2 / Medical Waste Disposal

WANROOETECH Medical Waste Shredder is design for shredding the medical wastes. It adopts imported high quality steel for the blade that has
good corrosion resistance. It could process various medical wastes, such as plastic waste, rag, cotton yarn, clinical waste, infectious waste,
needle and injection syringe etc. In order not to cause any pollution from Splash material during shredding process, there is multiple sealing for
cutting chamber and power supply device. The output size of material is average. Nearly 96% or above of it will be about or less than 45mm and it
could reach the national standard requirements. There are many advantages for the medical waste shredder, the significant features are low
speed, high torque and low noise etc. With Siemens PLC, the shredder could be controlled automatically. The functions include start, stop, reverse
and overloading reverse.

 

Specifications

                                                                APPLICATION
           Medical Waste Plastic ▏Expired ▏Medical Fiber Products ▏Medical Glass Produts ▏Hybrid Medical Waste

 

               

 

 

                  

 

Equipment Characteristic

 

Application Suit for process various medical wastes, such as plastic waste, rag, cotton yarn, clinical waste, infectious waste, needle and injection syringe etc. 
Feature ●  Multiple splash-proof designs, safe in operation.
●  Imported blade, anticorrosive wear-resisting.
●  Seal design to prevent leakage of liquid.
●  Double machine cabinet design, the internal add wear-resisting layer, replaceable.
After-sales Service
 
 
 
 
 
Professional Adviser:According to the needs of users, to provide targeted solutions.
Installation & Debugging:By professional senior engineers responsible for equipment installation and debugging to qualified, acceptance of the equipment into the production status.
Service Hotline:In order to ensure the factory normal operation, 7 x24 hours can immediately contact to our service engineer to deal with emergency situation at that time, make your company caused by outage loss to a minimum.
Adequate Spare Parts Inventory:In order to reduce the cost of customer parts inventory, and provide better and faster service, the machine's standard parts, we can be provided quickly.
Professional Technical Training:In order to ensure that their engineers can correctly grasp equipment performance, operation and maintenance procedures, in addition to the normal installation and on-site technical training, we also could be hold the professional training meeting that good for the consumer's worker control technology faster.
 
 
  
 
 

   3 / Lead-Acid Batteries Recycling Line

 

Introduction

 

WANROOETECH  developed the lead-acid battery recycling line because the pollution caused by the battery recycling activities has been
threatening our environment, but there are still so many small family-workshops are using the simplest way to refine form those used lead-acid
batteries, which are producing a lot of heavy metal pollution for our earth, clean water resource and air. This has become a more and more serious
issue, so we should have to take actions on it. Our lead-acid battery recycling line includes the latest technologies which are developed completely
by us, after a series of crushing and dissection, it will sort out diachylon, metal panel, heavy plastic, and so on.All of the operations, can be finished
automatically through our lead-acid battery recycling line, this avoid the direct harmfulness to operators’ health when they contact with those
poisonous materials. The exhaust of noxious substance is also reduced greatly, so is the environmental pollutions.
 

Specifications

                                                                    WORKING PROCESS
Our lead-acid battery recycling line includes the latest technologies which are developed completely by us, after a series of crushing and
dissection, it will sort out diachylon, metal panel, heavy plastic, and so on. During the recycling process, in the first, the used lead-acid battery
will be sliced by the cutting machine, then transport to crushing system through the conveying machine automatically. The shredded particles will
come into the hydrodynamic collection system. Because of the different density of different materials, this system will sort out the diachylon,
metal panel, heavy plastic, and so on. In the electrolyze solution of the batteries, the acid solution will be deprived out and come into the
acid-solution processing system.
                                                           
                                                                              OUTPUT

 

 

Equipment Characteristic

 

Capacity 60-80 pcs/hour
Characteristic ●  The lead-acid battery recycling machine can start working without any treatment for used lead-acid batteries in advance
●  The characteristic design including strip divided-screen is very convenient for maintenance.
●  The size of the smashed particles is less than 80mm, the dissection efficiency is higher than 95%.
●  PLC Auto-control
●  All of the operations, can be finished automatically through our lead-acid battery recycling line, this avoid the direct harmfulness to operators’ health when they contact with those poisonous materials. The exhaust of noxious substance is also reduced greatly, so is the environmental pollutions.
 
 
 

  Metal Recycling

   1 / Scrap Metal Recycling Line

   Introduction

     The Scrap Metal Crushing & Recycling line is developed by WANROOETECH  Company. The car shell and wasted metal (such as wasted iron,
     aluminium and engine casing ect) will be crushed, separated by the recycling line, after that, the wasted metal could be reused easily. 3E
     Company has already got the national invention patent and utility model patent for this recycling line. 
 

   Specifications

                      SYSTEM  LAYOUT

 
                                                        APPLICATIONS
                                           Scrap Metal ︳Baled Metal ︳Baled Aluminum ︳Metal Drum
 

   Equipment Characteristic

Capacity 10-20 tons/hour
Output Size
Blades ●  Various blades. For thin material, it will use VZ type blade which is suitable for coarse crushing and is good for improving the capacity. The service life for welding blade is longer and the maintenance for welding blades is easier.
●  When it recycle thicker material, it could use detachable blade which is easy for installation, and more wear-resisting, easier for maintenance.
Characteristic ●  Low power consumption, Small and medium-sized processing, Easy maintenance, low maintenance cost.
●  It adopts hydraulic motor instead of gearbox for metal shredder, so the torsion has been improved, it make the shredding process to be steady. At the same time, it reduce the probability about Mechanical damage.
●  Siemens PLC control ,dynamic real-time monitor

 

 

 

 

 

  

   2 / Cable Recycling Line

   Introduction

     The cable recycling line is one of our products that are developed on our own. It is usually used to produce copper and recycle plastic granules.
     The separator is independently developed by ourselves and has rational structure, stable operation performance, and so on.Besides, the cable
     recycling line can facilitate the installation, test running and delivery. You can just put it into use immediately when you receive it. Moreover, during
     the whole production process, the cable recycling facility only needs to be fed once because the volume for material is quite big. The cable
     recycling line can facilitate the installation, test running and delivery.
 

   Specifications


                                                                                                                                          SYSTEM  LAYOUT

                                                                         

                                                               
 
                                                            The copper meters and plastic particles can be separated efficiently

   Equipment Characteristic

  
Capacity               200-2000 kg/h
Application ●  The separator of the cable recycling equipment is suitable for processing all kinds of cables,such as Household electrical wiring, telecommunication cable,fiber cable etc.Custom products are available according to customers’ requirements.
Characteristic
 
 
●  All of the operations, can be finished automatically through our lead-acid battery recycling line, this avoid the direct harmfulness to operators’ health when they contact with those poisonous materials. The exhaust of noxious substance is also reduced greatly, so is the environmental pollution.
●  It can separate copper from plastic effectively by crushing, vibrating screening separation and vibration separation so as to achieve comprehensive utilization.
●  The whole cable recycling production line though automation , make the copper are fully recycling, greatly improve the effect of separation and the purity of copper(Recovery Rate > 99%).

 

 

 

 

  

 

3 / Car Shell Recycling Line

Introduction

The Car Shell Crushing & Recycling line is developed by WANROOETECH Company. The car shell and wasted metal (such as wasted
iron, aluminium and engine casing ect) will be crushed, separated by the recycling line, after that, the wasted metal could be reused
easily. 3E Company has already got the national invention patent and utility model patent for this recycling line.
 

Specifications

                     SYSTEM  LAYOUT
    
 
                                                   The scrap metal of iron, plastic and other impurities can be separated effectively
 

Equipment Characteristic

 
Capacity            5—40 sets per hour
Blades
 
●  Various blades. For thin material, it will use VZ type blade which is suitable for coarse crushing and is good for improving the capacity. The service life for welding blade is longer and the maintenance for welding blades is easier.
●  When it recycle thicker material, it could use detachable blade which is easy for installation, and more wear-resisting, easier for maintenance.
Characteristic
 
 
●  Low power consumption, Small and medium-sized processing, Easy maintenance, low maintenance cost. For the line with capacity of 8—12ton/h, the installed power is 400kw, power consumption will be about 30kw/ton each hour.
●  It adopts hydraulic motor instead of gearbox for metal shredder, so the torsion has been improved, it make the shredding process to be steady. At the same time, it reduce the probability about Mechanical damage.
●  Siemens PLC control ,dynamic real-time monitor.